Hydrogel coating prevents ice formation in 3 different ways

Materials scientists have developed a coating that prevents ice from forming. The way it works is inspired by a natural mechanism that keeps blood from freezing in several species of fish that live near Antarctica.

The new coating could be an inexpensive and versatile solution for preventing critical parts on airplane wings, outdoor pipes and other equipment from freezing over in cold temperatures. It is the first material that prevents ice formation by acting on three distinct aspects of ice formation.

Ice formation starts from nucleation, when a small seed crystal of ice first forms, before it grows and then finally adheres to a surface. While there are anti-ice solutions out there, they’re designed to tackle only one of these three aspects of this complex process, or they only work on certain types of surfaces. This new coating is an all-in-one solution to prevent ice formation on many different surfaces, from plastics to metals to ceramics, and under different conditions.

The material is also simple to make and very durable.

The gel is made mostly of water, but its key ingredient is polydimethylsiloxane, a nontoxic, silicone-based polymer used in contact lenses, cosmetics, lubricants and other applications that require some slipperiness.

When sprayed onto a surface, it forms a thin, transparent coat that helps prevent freezing in three different ways: lowering the freezing temperature of water on the surface, delaying ice crystals from growing and making the surface difficult for ice to stick to.

The researchers tested the coating on several materials, including plastic, glass, ceramics and metals. It set a record by preventing ice from forming until the temperature reached 31 degrees below zero Celsius.

Water usually freezes around zero degrees Celsius, although the precise freezing point depends on environmental conditions.

The hydrogel also set a record for the amount of time it delayed ice from forming at a temperature of 25 degrees below zero Celsius. In the study, materials including plastic, glass, ceramics and metals that were coated with the hydrogel took more than 65 minutes for ice to form at that temperature. And even if ice does form on an object’s surface, the hydrogel coating makes it easy to remove the ice by simply brushing or blowing it off, without scraping the object or applying heat.